Thursday, September 22, 2005

September 2005 archive


Ok, yesterday was rough, today is going better.

I was up until 11pm last night working on the wiring in the house, in hopes of getting an inspector out today. It seemed to pay off, I was able to get a hold of my inspector first thing this morning and schedule an inspection this morning.

I really didn't know what to expect, I had done lots of wiring before, but none that was inspected and I've only heard horror stories of how picky the inspectors are and to expect lots of criticism. I was prepared for the worse, but I was hoping the items I needed to correct would be small enough that I could finish them up tonight and have him recheck tomorrow before I leave town.

I met him at the house, and he seemed friendly enough, kind of odd, but friendly. He looked around the main area and said it looked pretty good. Just asked if the bathroom would be on it's own circuit and that the outlets would be gfi's. Didn't check any of the wiring really, took my word for it.

We went into the garage, which is uglier, and again he looked around a bit, told me I had done more work than I needed to, but that everything was fine. He didn't question any of the things I suspected he would. This was pretty easy.

Went inside, I showed him the breaker box, looked fine. The only thing he mentioned was that the ground wire for the new box should not have been run in conduit, but that was minor and he wasn't too concerned. He also said I might want to add one more outlet in the living room, but again a minor detail. He signed off and left. I'm free to close in the room. Man that was easy. I can only hope the plumbing goes as well, but somehow I think I used up my luck on electrical.

Cell Phones. yes, again.

I'm still frustrated with all the crappy info I got yesterday from the kids at Best-buy and on the phone with Verizon. I read the Large-fella's advice on phones, but I had a hard time just forking over $350 to Verizon just to end the contract, so I decided to give them one more shot. Time to play hardball, go straight to the Verizon store so I didn't have to deal with people over the phone or some high-school kid working best-buy just to get an employee discount on x-box games.

To my surprise and glee, they actually have adults working at the Verizon store, and they can access all the details of your account right there in the store. They even (dare I say) seemed to have a clue. A nice woman came up to me and asked if she could help me, so I explained my dilemma from yesterday. I wanted to know why when I am forced to sign a new agreement, why can't I get the new agreement price on a phone? After some discussing and mild (really I didn't have to say much) negotiating, she informed me that I do qualify for the new customer price on a phone as long as I sign a new 2 year agreement. That's all I wanted in the first place, turns out it is a Verizon policy, but the idiots at best buy and on the Verizon call center don't know that. To make matters even better, she was able to simply renew my existing agreement, which was a 3M corporate price, so no price increase at all. The topper was that there was also a $50 rebate on the phone and they would throw in the accessory kit for free (which was an additional $40 at best buy). I'd also like to point out that in their retail store, they don't display a misleading super-low price with fine print below it telling you the real price. They display the real price, with fine print below it stating what other discounts may apply.

When all was said and done, I walked out of the store with a new phone that was much nicer than what I was going to buy at Best-buy or through Verizon direct, and the exact same calling plan I had, which is exactly what I wanted. Guess that just shows me that I just needed to talk to the right people.

alright, enough for today.

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Thu, 08 Sep 2005 10:02:00 -0400
Thu, 08 Sep 2005 10:02:00 -0400
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I think I'm losing it. I'm not sure what "it" is, but whatever it is, it's gone. I'm really hoping to be able to find it this weekend. This week has really gotten to me, and it takes a lot to get to me.

It's pretty much been raining daily here for the better part of the last week. That doesn't help things, I'm trudging through mud constantly, even if I'm not working on the house, I have to walk through a mud-pit just to get to the front door. It's getting old. Mother nature simply has not been kind. I'm still without a land-line phone (sorry to any customers who have been trying to call) because the hole/trench with the phone lines in it has been submerged all week. It won't even stop raining long enough for me to fix that, and I've gotten enough 90v shocks off the line that I don't want to work on it in a submerged pit.

Beth's parents were in town this past weekend, and we all headed up to my folks cabin in northern MN. It should have been a nice break from the house, relaxing around the lake and having a good time. But it rained and was cold most of the time and I was pretty much reduced to sitting around thinking about my house. It's sad, but I've gotten to that point where I have a hard time enjoying anything because I have this damn house looming over me. I really just need to wrap up the plumbing and ventilation, then I think I'll be able to relax again. Then I can let Pat finish things up for me.

I did get my first crack at the plumbing complete this week, but after the first inspection, I've got a pretty good list of things to correct. Some minor, some pretty big, all pretty annoying. I think the most annoying to me is the fact that the shower faucet that I installed is apparently not up to code because it wasn't an anti-scald type mixer. Now come on. The plumbing code now feels they have to protect me from my own stupidity by installing a shower that's incapable of providing hot water? Gimme a break. I already pulled that out and went an bought a new one that is anti-scald, but it pisses me off that I even need to do this crap.

Anyhow, it's all adding up to a crappy week. I just want it to be done. I can't even remember the last time I rode my bike now, and we've got Chequomegon coming up next weekend. I can almost feel the cramps forming already. I really thought last year was as bad as that race could get for us, having not trained much due to planning our wedding, but I really think we may have outdone ourselves this year. Could be the worst showing yet!

I'm really getting down on how far behind I am in the shop. I've had very little free time to put in there, and when I am down there, it's in a state of chaos due to the remodeling. I've got tools everywhere, equipment all over and a bunch of junk that should be in a garage crowded into my shop right now. I really can't wait to have my space back. I know I've got at least two or three folks reading this with frames on order, don't worry, I will get to it, it's just been slow. I'm going to attempt to get some time in there this weekend if I can wrap up the plumbing. we'll see.....

Well, that's enough complaining for now, time to get some work done.

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Re: Lost?
Everything's cool Bob. Sit, relax and take a deep snort of air... in a month or so, all of this will be a fading memory. As far as the shop work goes... we all know what's going on... it's cool, don't sweat it. I know I understand and I'm sure Nat is cool with it too... Just make sure Amy's ride is beautiful, send me pics of the lugs, did you get the other lugs carved yet, where's the mock up, I want to talk about that lowered top tube to make sure it isn't going to look cheesy, have you done the tests on metalugy you promised, when are you coming out next time, did you get my last email, what about the headbadge idea-can you do it, did you get me an estimate on Amy's components, why haven't you returned my last 5 calls, did you get those 7 emails I sent you yesterday and the day before yesterday?? COME ON MAN!! ;-) Inhale, deep calming inhalations of harmonious goodness... enjoy the gentle, calming purity that is Twin City Air. -Me
large fella
Thu, 08 Sep 2005 10:37:00 -0400



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Mon, 12 Sep 2005 13:54:00 -0400
Mon, 12 Sep 2005 13:54:00 -0400
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Well, here it is, Monday. That means another weekend has come and gone. It's funny, it really didn't seem like a weekend to me, I guess that's what happens when you work all weekend.

Before I bore you to tears with my tales of personal misery and hardship, I need to say a big (no make that huge) thanks to my Dad. He joined me in the misery that is my house remodel project all weekend, helping me finish up the plumbing and venting in 90 degree heat. I couldn't have gotten half as much done without him, so thanks Dad.

Friday started well, I only had a little plumbing work to tidy up then I thought I might slap some canti-bosses on an old road frame for 'cross season and go for a spin. Nice thinking, but my plans just never seem to work out for me. I spent pretty much all day Friday working on plumbing, making what seemed like a continuous run to various home-improvement stores all day long (they really ought to just put up a Menard's in my front yard, it would save me a ton of gas, either that or I'll just build my next addition in the Menard's parking lot then truck it back to my house). No ride. I did give up early enough to sneak in a little run, it's not a ride, but in a pinch it's better than no exercise.

Saturday more of the same, but not even time for a run! Finished up the plumbing, then moved onto ventilation. I really thought it would just be a matter of a few hours to put up 2 ducts and a return line, and it probably should have been, but it was like 90 degrees, and we're constantly running up and down between floors of the house and climbing ladders. I think the heat got to me, 'cause I kept noting having the right duct fittings on hand, so more trips to Menard's or the Despot.

About 6 Saturday evening, we needed another run for parts, so we decided to grab dinner on the way. We stopped by Andy's Garage in St. Paul, which is usually a great place to grab a burger, and it's a block from the best Menard's in town (that's how you know you're spending too much time at Menard's, I can rank which Menard's location has the highest probability of having a certain item in stock). So we find a table at Andy's and get our drinks. About two glasses of root beer later, the waitress finally takes our order. About the same time another couple sits down at the table next to us, and a family comes in as well. We note that they both place their orders shortly after we did. 45 minutes later, we still don't have our food. The couple at the table next to us is finished eating and paying the bill. I guess those Cheeseburgers are harder to cook than regular hamburgers. At about one hour, the other family is done eating, we still don't have food. Finally it comes out. We scarf it down, and Beth orders a malt to go as I'm still finishing (thinking that by the time I'm done eating her malt will be ready). Well, after another ten minutes we give up on waiting at the table for the malt and go up to the counter to pay. I pay for dinner and ask for the malt, only to be told they're a little backed up right now! So we wait for another small eternity and finally a chocolate malt is produced, so we leave unimpressed and really late. It's about 8:50 at this point, so we rush to Menard's hoping it's open till 10, not 9 and we luck out. We go in, make another yacht payment for Mr. Menard's, then go home.

Sunday I take a slower start. Didn't really get going till about 11. I started by taking afresh look at all the stuff we bought late the night before at Menard's, only to realize I missed several key ingredients. Basically I couldn't get any part of the project started without something. Like I said earlier, the heat was really getting to me Saturday, I think I just wasn't thinking right when I made my shopping list.

So we started Sunday with another trip to the store, the first of many. Fortunately Beth was able to do most of the running for us while Dad and I pressed on in the heat. We worked all day and finally got all the ducting up. I put a few finishing touches on stuff, then collapsed into bed.

This morning I called to set up a couple inspections, but the ventilation guy can't come till tomorrow. So I'll have to wait till then to see how much I screwed up and what I'll have to fix. I had one plumbing inspection today, which was ok, but I couldn't get my pressure test of the drain line to work right today, so I need to have him see that tomorrow. I need to come up with a low pressure -pressure guage quick, like 0-15 psi. My 0-100 psi guages are useless for a 5 psi test.

Still absolutely no riding time for me. I hope to get out this week once the inspections are done. I should have more time then. I also hope to get in some quality shop time soon too. If I can get past these two inspections this week, that will buy me some time away from house-related projects. I can't wait.

In other news, I highly suspect Beth and I will be bailing out of the Chequomegon fat-tire fest this weekend. That really bums me out in the big-picture sense, but I think it's the smart move since we haven't had any time to train in the last few weeks. We proved last year that it's pretty painful to do the race on no training, and neither one of us feels like repeating that experience right now. Not to mention she seemed to be coming down with a little cold or something yesterday, and I think I'm on the verge of a complete physical breakdown from the house. So if anyone needs a room up there for the weekend, let me know asap, otherwise I'm canceling my hotel reservation pretty soon.

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Tue, 13 Sep 2005 08:48:00 -0400
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Well I won't say for sure, but last night went better than any night in recent times.

I had a snafu on the plumbing inspection yesterday, I couldn't get my pressure Gauge to work right for the pressure test of the drain lines. So I searched high and low in the shop till I found an old 0-30psi regulator and Gauge. Once I got that connected up, everything was fine. I charged up the system and it's been holding since last night, so I think I'll be good to go with calling the inspector again today and finally wrapping this up.

My plumbing inspector must hate me, I've had him out to the house every day for the last 4 days (not always for inspections, he told me to just call with any questions, so he's made a few trips to advise me of things). What really gets me is that nothing I've had to change from my original plumbing has or will make any kind of functional difference. It's changing for the sake of appeasing a generic, very broad code. But I guess that's part of this process. In hindsight, the biggest mistake I have made on this project was not hiring out the plumbing. It's not that I can't do it, but it's been a huge time-sink. I've now wasted a whole week on plumbing for one bathroom, a project which should have taken a day.

I was finally able to do some cleaning and prep work in my shop last night. It's really nice to be able to pick up and make it look like a work-able bike shop again, not a home improvement disaster. I even got a few repairs together and ready to ship out. Woo-hoo, bike progress, even if it's small it's good!

This afternoon is a new adventure, the ventilation inspection. I'm not sure what to expect there, I'm only adding three ducts for air-conditioning purposes, so it's pretty straightforward, but at one point I thought the plumbing was pretty straightforward!

We had some rough weather roll through last night again. Another 2" of rain fell in St. Paul, but we were lucky, there was a pretty big area west of town that got 6"! We must be near stabilization on the erosion in the front yard because it didn't look like all that much ran off into the driveway this time. I guess that's good, maybe. But now it needs to dry out again before Pat can dig (which he was planning on doing tonight).

well, here's hoping for good inspections today, then maybe I'll be able to do some honest-to-goodness bicycle framework this week and have something more interesting to write about!

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Fri, 16 Sep 2005 14:44:00 -0400
Fri, 16 Sep 2005 14:44:00 -0400
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Yes that's right, at long last we are free from the shackles and chains of city inspectors (at least for a little while). I think I'm finally going to be able to take a little rest, I passed the ventilation and framing inspections yesterday.

After sticking up 300 yards of foil tape to duct work, and installing 150' of refletix insulation, the inspector was impressed and my hands were really sore and cut-up. Once he left and the framing inspector gave Pat the thumbs-up on proceeding with insulation, I felt a huge weight lift off my shoulders. So to celebrate I did something I've been wanting to do for a long time. I rode my bike.

It had been 20 days since the last time I rode a bike, and well it felt like it had been about 20 days since i had been on a bike. Who cares though, it was beautiful out, and I wasn't working on my house! how much better could it get. I bought a nice new set of road shoes and pedals back in July, I installed them right after I bought them. I realized yesterday that I was taking the third ride on them. That's really sad, but what can you do. Road riding takes large blocks of available time, which I haven't had.

I hope to get out for a couple more rides this weekend, maybe start my 'cross training program. Unfortunately we won't be heading north to Cable for the Chequomegon. I cancelled our hotel reservation today. Beth is still pretty sick, and based on how much my 250-30 mile ride hurt yesterday, I think we made the right move bagging the race. Besides now I can clean up the shop and maybe even do some bike-work this weekend.

I have actually started working in the shop a little again. I did a little paint prep on a frame, and put together the tubing for next frame. Even did a little filing on the wife-of-the-large-fella's bike, hope to finish those lugs up very soon and get the frame together.

Aside from finishing up the permits on the house, there was one other exciting development. Pat got ambitious Wednesday night and decided to cut the hole in my basement wall for the new doorway into the shop. I wasn't prepared for this, so things got a little messy. You see, he had to cut 8" of solid concrete with his saw to make the opening, and saw-cutting concrete is a messy operation. But we managed and got the two vertical cuts in, then he put in two horizontal cuts so that he could remove it in sections. Here's how things looked with removing the middle section:

That part went pretty smooth, they just knocked the chunk out with the sledge and hauled it off in the bobcat. Once that was out, the bottom part wasn't too bad to remove. With four of us, we just pushed it over right into the bucket of the bobcat.

That left us with a big slab-o-concrete hanging from the sill plate (shown here from the inside of the basement):

It was really not moving though. The top bolts were still in the sill plate, but there were no nuts on them. It was just a tight fit. We could move it, and Pat could swing it a little with the bobcat, but unfortunately the opening wasn't big enough for him to fit his bucket inside and directly under it. All I could envision was it swinging in when it fell and taking out the temporary bracing they installed to hold up the floor joists. What to do?

Pat decided to jack-hammer out a little more concrete on the sides where it was binding, then we'd try to pull it out into the garage with the corner of the bucket. Well, he got it to swing outward with the bucket:

Then Matt and I got pry-bars in between the concrete and the sill plate, and with far more luck than skill:

It fell right into his bucket. Truly unbelievable. There was no way you could have convinced me it would fall there, and there was no way it was a function of any of our skill (despite what Pat might tell ya). As Matt said, sometimes it's better to be lucky than good.

So now we have a big hole in the basement, I think he'll be framing in the header and door tonight. In the meantime, I have one hell of a mess to clean up. There's concrete dust everywhere, and water all over. I think I'm just going to have to hose out the shop (literally). yuck.

well, that's it for today, hopefully there'll be more bike-talk here after the weekend.

Oh, and just a tease, the first order of Bob Brown Cycles/ Kenwood Racing team waterbottles is placed and should be here in time for 'cross season. So look for the Kenwoodies to have the most stylin' hand-ups around at the 'cross races!

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Re: Victory is ours
Dude! I'm happy for you; and, I'm happy for me. Great weather we're having for you to really enjoy having some time for biking again, too, eh?
nathan
Fri, 16 Sep 2005 17:03:00 -0400

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Re: Victory is ours
Bx2- Ignore Nat, he's just trying to get bumped up in your queue. You oughta see the email he sent me a couple weeks back just slamming you, saying the house renovations were a sham... that he'd ridden by your house and there wasn't any construction going on... that these photos were, " ...just the result of one very bored SOB that had a quick hand with Photoshop". ;-) Hi Nat! Yes, it is indeed good news!! -Me
large fella
Fri, 16 Sep 2005 17:12:00 -0400



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Wed, 21 Sep 2005 10:11:00 -0400
Wed, 21 Sep 2005 10:11:00 -0400
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It's about time I had some bike stuff to talk about, this is after all a bicycle framebuilder's blog.

I've been on a slight break with the house stuff, which I'm sure won't last long, but I'm taking advantage of it. I rode my bike three times in three days, that got to be some kind of record.

Last weekend, I slapped some canti bosses on my old fixed gear frame and did a couple other tweaks, then gave her a team paint job. Hello makeshift cyclocross bike! I have a full tubeset and lugs to build myself a new 'cross bike since I never replaced my old 'cross bike after getting rid of it due to emotional detachment from my accident. So I decided that old fixie wasn't seeing much action since I set my rb-1 up as a fixie, so why not use it for something else. It's close to cx geometry, a little tight on mud-clearance around the tires, but adequate for MN 'cross. Just needed some brakes and a little paint.

I had a few repairs that needed small amounts of paint, so Saturday I sprayed some paint and did some finish work. It felt great to actually finish up a few projects in the shop. After painting, I went through my parts bins and gathered enough stuff to build up the CX bike right (side note, I really should have a part's sale, things are starting to pile up). It came out pretty nice, good build up for spare parts: Ritchey 'cross cranks, Ritchey post, old XTR canti's (anyone got any more of those for sale let me know, I love 'em), diacompe canti-drop bar brake levers, Salsa bell-lap bars, some nice Mavic SS wheels. You get the idea. here's a really bad pic:

You can see I went all out on the photography, setting up my best back-drop and getting a good angle of the bike on the shot! Ok, I was in a hurry.... It's a pretty fun ride. I'm going to switch out the bars to a wider set that I have laying around, but otherwise not bad. Should serve me very well this year. The Kenwood gold team paint will be a bit over the top with my gold skinsuit, but who cares. Incidentally, this frame is the first frame I ever built. It's been going strong for a long time and I'm pretty excited to be riding it again. It's certainly not a work of art, but I think it's great to still be riding it.

So all that work on my own personal bike put some guilt in me about getting to work on other people's frames, so I did something about that too. I'm nearly done with the next set of super-fancy lugs (which are going on the next framebuild). All I have left to carve are two small hearts, then I can start cutting tubes (I ran out of blades for my jeweler's saw, otherwise those two hearts would be done too! I'll finish them up this week). I'll have some pictures here soon. In the meantime, here's one showing how I make enough room for some of the artwork I carve out:

This is the underside of a Pacenti upper headlug. It didn't have quite enough real-estate for me to make the points match the other three lugs, so I added on some more metal. Basically I just cut a section of tubing and braze it onto the tang of the lug. Then I'll go in and smooth it to a seamless blend with the lug surface, then carve the shape I need. This one will have long side-points, then a large center tang with a heart cut into it.

This is going to be one heck of a nice bike when it's done, can't wait to see the finished product.

Ok, you knew you couldn't' read this without a little update on the house, right? Pat's been insulating, he's nearly done and hopes to have his inspection for that tomorrow. The outside is now wrapped in housewrap, and the siding will come next. Here's the outside view:

He also got the stub roof over the front shingled, which looks much more finished than the OSB that was there. He graded out the garage floor for me as well, so I can put down the insulation and radiant heat tubing in the floor before he pours it. At least that shouldn't take long to do, but I'll have to sneak it in between the three trips I'm taking in the next 2 weeks (yeah, work is getting busy again).

Inside the insulation is nearly done as well. He's just got part of the interior ceiling left to do. I suspect he'll have that done today.

It's really taking the shape of a house. I suspect he'll get most of the drywall up this weekend while we're gone, so hopefully we'll come back to a drywalled room.

That's the news for now

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Re: bikes, yes bikes
Great stuff Bob!! I'm getting XXcited to see the lugs... I just know Amy's going to be blown away by this one! The house is looking wonderful... you folks have GOT to be happy to be this far along. What's up with the advertisements on the blog? My Firefox blocked some but not all... whoever provides your blogware is spamming hard. -Me
large fella
Wed, 21 Sep 2005 10:34:00 -0400

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Re: bikes, yes bikes
WOW! Now that I submitted that post above... I see what's going on. Fortune City must own your blogware... THE worst. They are a big pile of steaming dogpoo when it comes to SPAM, ad's, pop-up's and spyware. My suggestion... if you wanna keep things free: grab all of your entries and pics and head over to Blogger and start a free account. They don't spam you. If you wanna pay and get more than Blogger... use what I use... TypePad. Either way... it's looking like you have enough hits here that ol' Fortune City sees your blog as fodder for advertising. Not only am I now getting pop-up's here Bob but they are underling & highlighting keywords in posts for advertising links. -Me
large fella
Wed, 21 Sep 2005 10:40:00 -0400

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Re: bikes, yes bikes
I've been thinking of moving the blog somewhere else for a while, this may be the final thing to make me do it. I've been really frustrated at how nearly nobody can actually get the thing to register them, now the spam is getting bad. Look for a move very soon. Scott, your email address has been bouncing for me, are you having issues? I've got some pictures for you. Bob
bobbrowncycles
Wed, 21 Sep 2005 10:45:00 -0400



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Thu, 22 Sep 2005 16:26:00 -0400
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http://bobbrowncycles.myblogsite.com/_photos/amyc_1.jpg
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Amy C.

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Thu, 22 Sep 2005 16:26:00 -0400
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Amy C.

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Amy C.

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Thu, 22 Sep 2005 16:27:00 -0400
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Amy C.

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Thu, 22 Sep 2005 16:39:00 -0400
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Alright, let's start off with the exciting part. I have pretty much (except for some finish sanding) finished up the next set of nature lugs. I've uploaded 4 more pictures of them to the Amy C. gallery, these will go along with the froggie lug to make one heck of a neat frame.

The Butterfly is a bit different than the last nature bike, the customer requested it that way, and I'm really pleased with how it looks, here's a thumbnail, check the gallery for full-size pics:


The little tails are a nice touch, I had to add a bit more material to make it work, but I like the overall look. This is the lower headtube lug, so the butterfly will be sitting on top of the downtube. I carved out the side points as well to match the froggie theme lug. I really like the way the side points came out on all the lugs, it's unique and very sharp looking.

There's almost no way to describe the dragonfly except "delicate".


Again, take a look in the gallery for the big pictures. This lug has a lot going on. I began by carving out the musical notes in each side of the headtube portion, then I carved out the side points, followed by the hearts (which can't be seen here) in the front and under the top-tube. Finally I carved the dragonfly out of a separate piece of tubing, then welded it to the lug and filed the whole thing down smooth. The dragonfly itself is very thin, about .7mm thick, so the lug tapers down to that thickness to keep things looking smooth. I can't wait to see it brazed up!

You might be wondering about the mixture of themes on the lugs, music, hearts, insects, frogs, etc... Well it's a special frame, a surprize for the wife of a great customer, he wanted it to reflect all the things she loves most. So he provieds the ideas, and I execute them, hopefully together we can make her something really special.

We had some pretty bad storms roll through the area last night. We fared alright, the usual torrents of rain which cause erosion of dirt into our newly graded garage. So much for being graded, half of it was under water this morning. We got 3" of rain here, but some parts of the city got 5"!
I got a call this morning from my Dad asking if I could give them a hand with sawing some trees. All the Boulevard trees on their street (and many more) were taken out by straight line winds. So I packed up my chainsaw, extra gas, and the trailer and headed over. I couldn't believe what I saw when I got there. It was like a huge storm pinpointed their street. I couldn't drive down the street, it was completely blocked by all the downed trees, so I went around the block and came in from the other side. This neighborhood was built in the mid 70's so all the trees were about 30 years old, mostly ash, so they were big. My parents were lucky, as it was only their boulevard tree, and it didn't hit anything other than the driveway. Many folks had trees on houses and cars. The city showed up about the same time I did with a big work crew and a boom-arm truck. They began clearing the street and hauling off branches, so the work went pretty fast.

Once that was taken care of, my Brother asked if I could swing by his in-laws and help with a limb that landed on their roof, so we headed there next. I was expecting a 3-4" diameter limb that we could just saw off and clean up, what I found was a 14" diameter limb of an Oak tree. It had put a hole in the roof, and took out part of their chimney. It was dangling from behind the chimney. So we went to work, cutting all the loose stuff off and slowly getting it to a point we felt more comfortable dropping it from the roof without hitting the neighbor's house, or hitting either of us.

Alright, I'm tired out now, so that's it. talk at you later.

bbbb

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Re: more animals, more rain
Bob- First off... again glad that everyone out there survived the winds and falling trees. Next... WOW. Killin', absolutely killing! Man, the butterfly and dragonfly are absolutely perfect. So delicate and detailed... I really have to say, I think Amy is going to flip over this completely. She's going to be so happy when she sees this. You HAVE to be happy with the results because I know I am! Beautiful work!! Nature Porn! I don't know Bob... after paint, I think you're gonna want to take this beauty to a studio somewhere out there and have it photographed professionally for the website, magazines, etc. Of course, all this beautiful work is killing me with pressure to come up with the best color scheme I can think of... now having seen these newest lugs I have about 10 new ideas for paint. Curse You! Thank You Brother... -Me
large fella
Thu, 22 Sep 2005 17:24:00 -0400

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Re: more animals, more rain
Geeze big fella, I almost forgot, I hope those pic's are a good birthday present for ya! What are you again? like 23? Happy b-day. I'm glad you're happy with them, I know I'm pretty pleased with how they came out. Oh, and for those wondering, Yes, this thing where the ad banner on the right hand site get's huge sometimes is a known problem with this site right now, they're working on it, and I'm working on moving the blog to a good site.... bbbb
bobbrowncycles
Thu, 22 Sep 2005 18:28:00 -0400



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Mon, 26 Sep 2005 15:10:00 -0400
Mon, 26 Sep 2005 15:10:00 -0400
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I needed a little rest this weekend after the hectic week last week, so our weekend plans of heading up north to the Boundary waters sounded perfect. We had planned to go up Thursday night, but the storms caused some delay, so we left Friday morning with 4 folks.

We made it up to Ely fine and got some lunch, then headed to the outfitter to pick up our boats and permit. After some good banter with the locals in the outfitter (things must slow down in Sept, they seemed pretty eager to chit-chat a lot). we headed up to our launch site. Team leader Blake had put together the route for this paddling trip, which would start with a couple lakes then wind along a river for most of the return. It was a nice weekend loop, but chock full of long portages. Doing river routes in the BWCA tends to be pretty portage-filled since there are lots of rapids around, this one didn't disappoint.

The first one was easy, it was a roller-portage for motorized boats, meaning there's a series or rollers mounted in the ground that you can just roll the fully loaded boat along to the other side. The next one was close to 200 rods (which is just under 3/4 mile). It doesn't sound that long, but when you're carrying a boat and a 50lb pack for that long, your shoulders start to rebel. Beth and I are both pretty experienced paddlers, but we hadn't done much canoe camping together, so we could have optimized our packing methods a bit. We have a nice canoe pack with holds most of our cooking and sleeping gear, but we choose poorly on carrying the remaining food in a large single strap Bailey Bag. Seemed like a good idea at midnight Thursday when we were both still packing, but my sleep deprivation must have been showing. It was a terrible idea. There was no way to comfortably carry that bag with anything else it seemed, it just cut off your shoulder no matter what. Oh well, live and learn, we won't repeat that mistake.

Friday night was great, we had a nice camp site, a good first day of paddling and good dinner. But the trip was just beginning. Saturday we woke up to rain, several times. In fact each time Beth and I thought about getting out of the tent it seemed the rain would start up again. So we got a late start. Made breakfast in between clouds, packed up and headed out into the wet. It rained pretty much all morning, but at least it was a little warmer than the previous day, probably in the 50's. Eventually the rain let up and we paddled further to find the next campsite and conquer a few more killer portages. We set-up camp on a nice site about 3/4 of the way through the route and began trying to dry out gear. Things don't dry so well in a drizzle, so really we just set our wet-gear out and let it stay wet....

Just before sunset, one fellow camper realized that she didn't have her hiking boots, they were left at one of the portages. Not good timing as it was nearly dusk and her best recollection of having them was at least 2 portages back. So being the chivalrous gentlemen we are, Mark and I headed out, back to find the boots, at dusk in the wilderness, in a canoe on a very cloudy night with no moonlight. Probably not the best conditions to paddle in, but what the heck.

It was actually a really nice paddle. The water was like glass the whole way, and we had a reasonable amount of ambient light until the second portage (which was a really long one). Fortunately we were able to find the boots right where she thought they were left. We turned around to make the return trip in nearly complete darkness, which was interesting! I had made good mental notes of how to find our way back and Mark was up front navigating as best one can do in darkness. The trickiest part ended up being the long portage back in the dark, the ground was really rooted and slippery and we were a little tired I think, but we made it. Got back into section of river we were camping on and knew all we had to do was follow the shore back to the site. All was good with the exception of about halfway back to the site, we completely t-boned a large rock sticking up out of the water. We simply never even saw the thing coming. Did I mention we were in a Kevlar boat? thankfully, a Kevlar RENTAL boat! No permanent damage, but man was it a bit hit.

Sunday was nice when we got up, but we could see rain wouldn't be far off, so we got out as quick as we could. Did the last two killer portages (210 rods, 190 rods, both really uphill) and made it out. The weather held off and we loaded things up before the rains came.

We decided to take the long way home through Isabella, Mark and Amy thought that might be nice, so they joined us. Beth used to work in Isabella for the Forest Service and they're currently selling off the land and cabins she lived in, so she wanted to see the area one last time before it was redeveloped. Nice drive, but the rains started coming about halfway to Beaver Bay, then only got heavier. We stopped in Two Harbors for some dinner then pressed onward to home. Good weekend.

I applaud you if you've gotten his far and are still awake (which I presume since it's hard to read while dozing off). But we did come home to some exciting progress on the house. While we were gone, Pat finished hanging all the drywall, and he took out the wall between the kitchen and the new room, so it really feels like a bon-a-fide room now! here's the view:

It's hard to see in a picture, but it really looks much bigger now with the drywall. I love how open it all is, especially between the kitchen and this room. Now I can't wait to finish it up and actually use it.

The garage ceiling was also drywalled, but the floor shows signs of more rain while we were gone:

That's kind of a bummer since I was hoping to put down the insulation and tubing for the in-floor heat here before I leave town again tomorrow. Doesn't look like it's too suitable for foam insulation yet, needs to dry out a bit. Pat was hoping to pour concrete in here this week, but unless things dry up, I don't think we can.

Quick bike update: I did get in a couple 'cross training rides on the "new" bike last week, and it's pretty darn good. I did splurge on new tires for it and picked up some panaracer crossblaster tires. Don't be put off the really poor choice of name on these things, they rock. They're a really nice round casing, 31c width, which measures out at about most manufacturers 35c size. Even tread, and they seem really happy and comfy at 50 psi. I highly recommend them so far. Durability is unknown since I only have 2 rides on them.

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Thu, 29 Sep 2005 15:16:00 -0400
Thu, 29 Sep 2005 15:16:00 -0400
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I just got home from a quick trip out to so-cal for work. It wasn't a bad trip actually, the weather was very nice, and the flights went fairly ok, which these days is pretty good for Northwest Airlines.

The flight out was late, but I managed, got to Orange County and found my rental car. We just switched to National instead of the long-time standard of Hertz for corporate rentals. So far it seems like a change for the better.

I made my way through the chaos which is the LA area to my Hotel and was fairly amazed at the amount of traffic for 10pm on a Tuesday night. Lots of cars, but it flowed well. Made my trip to the plant the next day, took a turn onto the wrong direction of Freeway and ended up seeing a bit more of the southern California landscape than I planned. One side rant, what's the deal with CA not putting any navigational directions on their interstate signs? Is North, South, East, and West too difficult for people to figure out? All the interstate ramps have such highly helpful wording as "FWY 91 Beach Cities", or "71 Pomona or Ontario". Um is that north or south? These signs have a prerequisite of knowing geographically where every suburb of LA is so you know which direction to go. I saw one single highway sign with a direction on it, it was for hwy 55 south.

Ok enough side-tracking, let's get onto the real deal, traveling via air... So where else do you end up packing into an aluminum can like sardines with 150 other people who have absolutely nothing in common with you? I travel by air a lot and I'm always amazed at the slice of humanity you see on a plane, the business travelers in their Armani digs who seem to get some thrill by talking on their cell phones as loud as possibly about inconsequential business details right until the plane door shuts, trying their best to make you realize how important they are. Or the really pissed off guy, you know the one, there's one on every flight, the airline screwed him over and he's out to make sure everyone on that planes knows it. Take a Friday 5pm flight and you'll see more than one of these.

My flight today was one of the more interesting ones I've been on. It wasn't bad or anything, just interesting. I left my hotel room at 4:15 am to head to the airport (the time change makes it palatable since that's only 6:15 central time). Got there nice and early to find that my usual window seat had somehow been given away and I was stuck in a middle seat. No exit row left, no first class left. Oh well, It's not the first time. So I board the plane with pretty much the rest of the passengers when they call the Northwest Elite class (I'm one of the unfortunate ones who flys enough to get into these programs free). It's funny, but literally half the plane pre-boards these days and I can guarantee you it's not because they all need extra time getting down the jetway! I actually had a flight once where the gate agent enforced the policy of only letting those on who she had called, and she turned back about 75% of the people that tried to board. What's wrong with people? where was I going with this? oh yeah, humanity.....
So I find my middle seat and stow my bag above. A friendly looking lady of about 55 (I'd guess) takes the isle seat next to me, then about ten minutes later a frustrated looking woman probably in her mid 40's takes the window seat. None of us really say much to each other, which is fine by me, I just assume sleep. Turns out I nailed the frustrated description of the woman to my left. She never really talked to me, but she mumbled profanities under her breath about nearly every passenger around us for the first 15 minutes. There were three small children (I'd say under 1 year) surrounding us, which is never fun with the unfamiliar air-pressure pain they get in the ears which always makes them cry. I like to think I'm a fairly intelligent person though and I realize they're not crying to piss me off, but rather they simply don't like what's happening to them and most sub-one-year-olds lack the ability to say; Mommy, I don't care for the unequal pressurization occurring between the confined atmosphere of the plane interior and my head. My eardrums are moving in an unusual manner causing me discomfort. So every time one of these three peeped, she'd mumble something new, or mumble to herself about forgetting her book, or how the airlines are a conspiracy... I put on my headphones and ignored her.
The woman to my right was pleasant enough, kept to herself. She had brought along her own method to pass the time, she colored. At first I thought she was the grandmother of the little girl across the isle, and was coloring a picture for her, but no. She had a whole folder full of children's pictures from a coloring book, and she had a set of 64 crayola colored pencils, all neatly sharpened and all perfectly arranged. I have to say she was very good, never went outside the lines, rivaled that of any top-notch 6 year old. I enjoyed watching her color. It reminded me of my friend Kate who likes to color sometimes (really who doesn't like to color, I know I do, I just don't usually do it for 3.5 hours straight on an airplane).

Behind us was a man and a woman who were working on crossword puzzles the whole time. Between the two of them, I'd say they were clueless. I kept wanting to tell them the answer to the questions they would ask, but I knew if I did it would kill my feigned sleeping and might cause the pissed off woman next to me to want to "share" her thoughts with me. I'd hear things like " this clue says the top-story and the word is A-T-(blank) - I - C. And they honestly couldn't figure out the answer. My favorite was when he asked her is "bocce" was spelled "botchy" or just "bochy", or when she had to spend almost 5 minutes trying to explain what seersucker cloth looked like. He had never heard the word before. Folks like this ought to just not do cross words you'd think.

Oh well, the flight ended fine, and I made my hasty departure from the plane. It was an entertaining flight at least.

Gotta run so I can get back to bike work.

bbbb

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Monday, August 22, 2005

August 2005 archive

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Tue, 02 Aug 2005 09:23:00 -0400
Tue, 02 Aug 2005 09:23:00 -0400
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Here we are already, ten days has passed in the home project. It's actually going pretty well yet, and we're still ahead of schedule. Of course they're predicting monstrous rain storms again tomorrow night, so hopefully I won't be back out cleaning up the streets after another 2" rain...

Pat spent this weekend digging the foundations and setting up forms for them. I had to leave town Saturday morning, and I had some concerns as the boards he had set up Friday night were too high and not quite in the right place. He came back on Saturday and concurred, so he spent all day Saturday making them right.

I got back in town Sunday to find everything in it's right place. The elevations were right on and he had caught his mistake in the length of the garage as well.

I'm used to checking the work of contractors, I do it all the time at 3M, it's about 50% of my job there. I've been making a real effort to only go out there after he's gone though and double check all his measurements, nobody likes to have someone looking over their shoulder all day just looking for mistakes. So far, he's been far above average in terms of not making mistakes, so I've been pretty happy.

Yesterday he cleared out part of what will be the new driveway. Clearing that out really helped visualize what it's going to be like, you now have a straight line of site into the work area from the road.

He cleared that out so that the cement truck would have somewhere to park when pouring the foundations. I think the plan is to get the inspector out as soon as he's available (which should be today or tomorrow), then pour the foundations as soon as they're approved. Once those set, he can get the forms in for the walls and pour them next. It's going to start looking like a structure soon!

With the bulk of the driveway dirt cleared, I was also able to shot some elevations to see where we're at. We actually have more slope left on the driveway than I thought. we should have about 15" of elevation from the street up to the floor of the new garage, which is great, I was concerned that the slope would be near zero and we might have some drainage issues.

On to more pressing issues, bikes. Despite how busy I've been, I'm still making progress in the shop. I finished up three repairs this week, and I've been re-arranging things down there to make room for when we have to cut the new entry door into the basement.

I did a dropout repair on a Klein road bike this week, the owner had an extreme case of bad luck, and an extreme case of poor customer service from Klein and her dealer. Her chain started coming apart without her knowledge, the side plate was separating from the pin. It wasn't enough to break the link (yet), but unfortunately it was enough to catch on the rear derailleur as she was standing up pedaling. It bent the derailleur and the derailleur hanger on the frame pretty bad. Klein still uses that awful, pile-of-crap rearward facing dropout that Gary developed in order to make rear wheel changes much more difficult. As a bonus to this already horrible dropout design, the hanger is extra weak as it has to angle backwards and add length to get the derailleur in the proper position with respect to the axle.

Seriously I would have hoped that when Trek bought Klein that they would have enough common sense to take Gary Klein out back and beat some sense into him. Maybe his bikes are flashy and look neat, but these dropouts are junk, plain and simple.

I'm getting off-track here, OK, back to the repair. So this customer went to Klein and asked if they would warranty it, which they would not. I do agree that this isn't really a manufacturing defect, it was bad luck (with the help of some really bad dropout design), but I would have expect them to offer some kind of help. The best they would do is offer her a replacement frame for $950, which is like $25 off retail for these things. Not exactly helpful.

Her dealer wouldn't touch it either. That part I really don't understand. They simply told her it was unfix able because it was aluminum. end of story. Well, I'm not one to go through the streets touting the repair-ability of aluminum, but this was just a little bit of tweaking on a dropout. The hanger was bent about 10 degrees, and the threads were stripped out of the hanger. The frame was considered junk at this point, so what is there to lose by at least trying to fix it for the customer? I don't know. I spent about 20 minutes and got her a new derailleur and chain and the thing works as good as new. Will it last forever? probably not, but I bet it will last 5-10 years, which is probably longer than the typical life of a frame like this anyways. And I only had to charge about an hour's labor and a few replacement parts.

Her dealer could have had a lifetime customer I bet if they had even made an effort, instead they have someone who will never go back there. That seems to really be the trend around here with bike shops, they don't actually fix anything anymore. All they want to do is sell new parts, bike have become disposable to them (along with your income). It really amazes me how many people come to me with things that would have been repaired in a bike shop 15 years ago, but today customers can't find any bike shop that will touch them. Apparently service is a thing of the past in bicycle retailing, it's all about sales now. I must not see the big picture or something....

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Re: day 10
Isn't that always the case... we-sadly-live in a disposable society where nearly everything is made to be bought at some Walmart price point, used for a minute or two (three, if you're lucky) and then placed next to the other shit at the curb for pick up to the landfill. That's the exact reason why building something by hand has become such an "underground" non-mainstream craft. On top of that... you have the general public assumption that handmade, custom or whatever is expensive because they've been brainwashed into all the cheap shit they've been buying, using and discarding for so long. They cannot possibly get past the "PRICE!!". BTW, Klein bikes have got to be one of the most amazing marketing deals EVER... all looks and not much else. Kinda like C-Dale's, except C-Dale sorta got their shit together-to a degree-over the years. Gary Klein is huckster... a huckster laughing all the way to the bank (especially now that Trek bought him out). Klein might have offered that poor girl $950 for a new frame... but the actual breakdown is more like $910 for the slick paint job and $40 for the frame. Their slogan should be... "Klein-Proof that turds can be polished" -Me
large fella
Tue, 02 Aug 2005 11:15:00 -0400

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Re: day 10
Clearly, Mr. Brown, you're just not "getting" that dropout. It is #8 on the top-ten list of what makes Klein bikes superior to other bikes. Why do I even try with you - you still make frames out of - bah! - steel. At least, I hope you do, because I WANT MY NEW BIKE! :)
nathan
Wed, 03 Aug 2005 12:42:00 -0400



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Thu, 04 Aug 2005 10:55:00 -0400
Thu, 04 Aug 2005 10:55:00 -0400
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Well it happened again last night, another incredibly showing of rain. I just don't get it, the weather has become an all-or-nothing proposition around here this summer. It's either bone dry or just pouring rain.

We got about 1.5" of rain last night, starting at about 12:30 am. I mean really what are the odds of two rainfall events like that within the not-quite two week period since we opened this huge hole in our front yard? Actually the huge hole is slightly less huge this morning, mother nature took the liberty of doing some of our back filling work for us.

I took this picture this morning, fortunately it's all sand so it dries out really fast. However at 1am this morning when I was up looking, the entire middle of our new garage was under water. It was pretty much a complete lake. You can see water inside the forms for the walls that Pat set yesterday, not to mention just how much sand filled in around the footings. Yes, that's a 5-gallon bucket, and yes it was sitting on top of the grade before the rain.

Unfortunately it also back filled around the forms, so Pat will end up having to dig those out. It was really remarkable just how quickly everything eroded in the deepest trench.

The good news is that Pat had gotten the footings all poured yesterday, and the concrete for those was set-up before the rain came. Hopefully they're fine and he's only out a little bit of digging time.

He certainly moved fast, the inspector came yesterday morning to check the footing forms, he approved them, and Pat had them poured before I got home. This guy really moves. In addition to pouring the concrete, he went and picked up all the forms, unloaded those and got them halfway set-up for the walls. I was kind of surprised how labor intensive the forms are to set-up. They all bolt together with about 20,000 bolts, then need to be removed in sections once the concrete is poured. I'm starting to see why those leave-in-place insulating forms have become so popular these days, they certainly would save a bit of labor.

There didn't appear to be much sand that flowed out into the street this time, that's good. I did notice that the remaining sand in the street from last time had flowed into a nice pile, looks like I'll have to get out there with the wheel barrel again. All in all, things don't look as bad this time considering how bad the storm was. No downed trees, didn't lose power, and no major damage to anything.

On the plus side, these big storms are caused by a cold air mass passing through the sweltering hot air we had, so that means cooler temps. Hooray! Might even be able to turn off the a/c now and open the house back up.

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Re: day 12
Looking good! Look at it this way... all the gremlins are getting worked out right now with the weather & construction so after the work is finished up you'll be good to go for many years of eventless living. At the very minimum you'll probably not see flames shooting out of manhole covers and storm drains. Every storm has its rainbow. ;-] -Me
large fella
Thu, 04 Aug 2005 11:25:00 -0400



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Sun, 07 Aug 2005 18:23:00 -0400
Sun, 07 Aug 2005 18:23:00 -0400
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Ok, I know it's been a few days since I posted anything, but tough. I've been busy.

Things are looking really good on the house. Pat's been hard at work all week, and the concrete forms are all up and he's nearly ready to pour. Actually he's right outside my window as I type this putting the finishing touches on the forms. If this were radio you'd hear the pounding of nails, and the explosion of the concrete anchor gun. Too bad for you, you're probably hearing peaceful silence as you read these words on a screen....

Ok, pictures:


This one is the view from the back. As you can see, all the forms are up and braced. It's starting to look like a garage, and based on me going down in there last night to double check dimensions, it's starting to feel like a garage inside of it! This is big excitement when you've been looking at a pile of dirt and just a big hole in your front yard for a few weeks.


And here's the view from the front. He's got the header for the garage door in place, as well as the framing for the sides of the opening. If the garage door opening looks a little low to you, it should. The concrete won't be coming up to the top of the form on that opening, it'll be about a foot below the top edge.
Pat, being who he is, is always thinking ahead. He went ahead and put electric boxes in the forms for me for outside lights, so they'll be in-bedded in there and fully recessed. He just run an empty conduit out so I can run the wiring later.

So the plan is to pour the walls tomorrow, which is very exciting, however I'll be flying to NJ tomorrow. Dammit, I have to miss the best part. He's bringing in two concrete pumper trucks to place the concrete in the forms, which I'm sure will be impressive to see in our little yard. I'm also sure all the neighbors will be out watching. I'll be missing it all. Just my luck. At least I'll be back to see all the framing, that's probably more important anyways, so I can make sure all the windows and doors are placed properly.

In shop news, I got some lug carving done this weekend. I'm working on the next nature-inspired frame, for a different customer. It's looking good so far, I don't have any pictures right now, I should soon.
I picked up a little tool to try out on them that seemed to work pretty good for certain spots. It's called a body saw, anyone who works in auto body will know what I'm talking about. It's a little air-powered jig saw for cutting thin metal. It gets in reasonable small spots for roughing out lugs cutouts. It has a pretty limited utility in my shop, but for the specific things I use it for, it's great. I'm actually thinking about trying to modify one to take a jewelers saw, which might be really neat, but I suspect it moves too fast for the really thin blades of a jeweler's saw.

Alright, it's time to call it a night and get off this computer, I should have company coming over soon.

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Sun, 14 Aug 2005 18:23:00 -0400
Sun, 14 Aug 2005 18:23:00 -0400
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Ok, this time it's honestly been a really, really long time since I've updated this. I was out of town all of last week, and to be honest, at this point I'm just trying to recover from that.

I had what was without a doubt the worst week at our New Jersey plant that I've ever had. And those of you that know how bad some of those trips have been know that means business....

I'm not going to bore you with all the details (trust me they're really boring) but suffice it to say I spent the entire week doing other people's work, putting out big fires and didn't really get to any of my own work. I ended the week being re-assigned three projects from other engineers because they had botched things up so bad... It's amazing how being competent at your job is such a rare skill these days, and equally amazing is how it's rewarded with more work and no more pay. Workin' for the man sucks sometimes.

By Wednesday evening, I had already put in 46 hours at the plant for the week and I had eaten a grand total of 1 meal. I'm not one to skip out on food and sleep, but it was seemingly endless, every time I would turn around there was somebody asking for something new. I simply couldn't escape, even for 20 minutes to grab a sandwich.
To be honest, I was amazed at how good I felt and how much energy I was able to maintain. Things worked as long as I didn't stop. If I sat down for more than about 4 minutes I would start to fall asleep.
I did get an incredible amount accomplished, but I'm now paying the price. I slept for 11 hours Friday night, then another 10 last night. I feel like I'm a week down on meals (which I am), so I'm always hungry. I'm trying to keep things pretty low-key today, I just seem to have run out of ambition. It's all I can do to sit here typing.

I did do a little work in the shop today, but ambition levels waned quickly. Moved a few things out to make room for the new doorway that will soon be cut in there. I spent some time figuring out how I want to run my drain lines out from the new bathroom, still haven't really figured that one out, but I have some good ideas.

Yesterday we made a really big run to Menards. Picked up our new garage door after watching the two most incompetent, half witted high-school boys try to figure out where the hell it was while they simultaneously discussed where to go for lunch. Most of the time the lunch discussion took priority. What should I expect, it is Menards after all. We "saved big money", which tends to not go hand in hand with received good service. We also bought a big chunk of the electrical for the new area and bought the pex tubing for the radiant heat floors. All 1750 ft. of pex tubing! man that adds up fast, it sure doesn't seem like you should need that much for a little addition, but we're putting it in the garage too. It'll be a pile of work placing all that in the new floors, but that's a few days out yet.

As for construction, things are moving along nicely. I came back to town to find the concrete all finished and the forms removed. Pat started on the framing yesterday and he's got a good chunk done. The floor on the new space is all up and they're currently working on framing in walls. Here's a couple of pics, starting with the view from the front yard.


As you can see he's got all the floor trusses in place and the flooring down.

Here's how our new garage is looking. It really feels like a garage now with a roof on it. It's hard to tell from the picture, but it's really deep, should easily fit two cars end to end. I will actually start wiring down there pretty soon, as I'll be pretty out of their way down there.



And here's the back walls going up. What you're looking at here is the wall of the new bathroom (hence the little window). Actually in the amount of time it's taken me to write this, Pat has finished up the rest of the north wall as well. I suspect we may have most of the walls up this afternoon yet, if not, I'm sure by tomorrow.



That just means it's getting to be time for me to do some work. I've got to start electrical and plumbing soon, as soon as I won't be in their way. That way they can get the inspection done and be able to install the insulation. Looks like next week/weekend will be busy!

Alright I'm losing motivation to even type this. Time to go.

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Re: day 23
Looking good! Man, I can not function without food - I get stupid, tired, and grumpy. My wife and kids are the exact same way (actually the wife is the worst). Things get pretty ugly at home if lunch is late...
nathan
Tue, 16 Aug 2005 13:52:00 -0400



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Wed, 17 Aug 2005 13:58:00 -0400
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I'm doublin' up on entries today. Didn't' have time to write anything yesterday, it was one of those days...

We'll go back to Monday first. Here's the scene:

In his usual display of super-human speed Pat finished up all the walls and sheathing Monday. All the rough openings for the windows are in place and it's starting to look like a house!

I started doing some preliminary wiring stuff in the garage, as I can work down there and not be in his way. Hung boxes for the lights, and did some measuring of what I'll need for conduit and wall boxes.

Tuesday showed even more progress, even faster (how does he do it). By the time I got home from work, all but one of the roof trusses were up. I asked Matt (Pat's brother) how early they started and he said about 1 o'clock. I got home about 3. That's fast. They started putting on the roof sheathing after that, Pat wanted to get the roof up as soon as possible as rain was forecast later on. He said he hasn't had a job yet where the interior floor didn't get wet, and he was hoping to make this the first. I continued on with my electrical down below.

I knew I'd need a hammer drill to make my life easier mounting electrical boxes on the concrete walls down here, but I didn't have one. I checked with my Dad, and realized I completely forgot he had my grandfather's old Milwaukee electric hammer. That thing makes ordinary hammer drills run home crying to their mommies, yes, it's that cool. It's basically a small electric jackhammer with different attachments, including round hole bits. I'd used it before, but I forgot how easy it makes punching holes in concrete. I had the boxes up in no time.

I decided to just drop conduit's down the wall vertically where ever I needed a wall box, then run the wiring feeding them in the ceiling trusses above. It takes less conduit and less work, but looks a little odd. I really didn't want horizontal conduits running all over the walls though, as they can make hanging things on the wall troublesome.

About 7 I had run out of a couple of items and I knew I needed some plumbing stuff, so a shopping run was in order. Pat kept going on the roof, trying to beat the rain.

On the way to the store, the sky's opened up in yet another crazy heavy rainfall. Honestly we don't usually get this kind of rain here, but I am doing a house addition, so all the rules go out the window. By the time we got out of the store the rain had let up, but not until we got .75" of wet stuff. We went home, unsure if Pat would be soaked. We got there to find them madly putting up the last section of roof, so much for this being his first time with a dry floor on new construction...

I helped them with the last of the roof sections, then got out some lights so they could finish up the work. Here's how it looks this morning:

Pretty well framed in, he's got a little trimming to do on the roof, but not much. I'm going to try and beat him home today, so I can get up in the attic of the existing house and cut my access panel a bit bigger before he roofs over it.

Here's the view inside looking towards the street:

It's really starting to look and feel like a house now. The big windows off the front are going to be great. I was a bit unsure when we bought them, but now seeing the rough openings, I'm glad we went big.

Here's the view looking towards the back of the lot. You can see the remains of the wall between this room and the kitchen, and the area that will be out laundry/bath. Pretty exciting eh?

I'm hoping pat will finish up the roof sheathing and carpentry tonight maybe, then I'll have more room to wire up here. This room should go pretty quick as it's pretty straightforward residential stuff. It's the plumbing in the bath that will take a while. I bought all the drain piping last night, we have 5 drains in that room, all of which need to be tied together and ran back to the main drain line of the house. That may take me longer than the electrical. We'll see.

Not much shop talk today. I had Jon Barron (of velostuf fame) over last night to look at buying a bunch of old parts I had scrounged over the years. I need space more than I need old bikes and parts, so we're doing a barter. He hadn't seen my shop before, and I think he was fairly impressed. It was fun to talk bikes with him, that guy is really a walking encyclopedia of old bike knowledge. It worked well, he walked out with a car-load of parts and tools, and I'm going to get some framebuilding stuff and cash from him. Perfect.

well, time to go.

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Mon, 22 Aug 2005 10:44:00 -0400
Mon, 22 Aug 2005 10:44:00 -0400
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I've just been so busy the last 4-5 days that I haven't even had time to sit down and write out any entries for here. So we have some catching up to do.

We're going to start out with the important things, riding bikes. I haven't been able to do much of that lately, so I was really looking forward to this past Saturday's event: The First Annual Twin Cities Amazing Race.

This fine event was put on by a couple of friends, and lemme just start off by saying what an incredible job they did of organizing this race. It was no small task, as the race was a take-off of the TV show, there were 12 stations along the course and each station had a clue for each team to get you to your next station. The stations were arranged in roughly a loop around Minneapolis. Transportation was only via bicycle, foot, or public transit, and teams were either 3 or 4 people.

So the gist of it was, we all started at the same place, Bohemian flats in downtown Minneapolis, from there, each team was given a clue which led them to one of the 12 stations along the loop, from there we all followed the same loop, but had no idea of where any other team was since we didn't know where each team started. We had to make it through the loop until we hit all twelve stations, then our final clue would lead us to the secret finish location.

My team got sent to the farthest north station first which was the Boom Island light house. Once we got there, we had to do one hell of a hard unscramble-the-words type clue, which translates to a description of the next station. You definitely needed to have some knowledge of Minneapolis to decipher the clues, we certainly needed the combined knowledge of all three of us to get through this race. I wish i had the time and space to write out all the clues here, as they were so creative, they deserve to be read by more people, but alas I'm always short on time.

So here was the path, from the Boom Island Light House, we went to the U of M art museum, then down River Road to a monument at the intersection of River Road and Summit. From there, it was down to Hidden Falls park, then over to Minnehaha falls for some orienteering (which we really botched up, cost us about an hour). Then it was on the light rail down to the Mall of America, then back up to Nokomis Beach. Then along the parkway to the big bronze bunny, then up to the peace gardens. At the peace gardens were we simply given a little hand drawn map showing the lakes in Minneapolis and a red dotted line from the canoe rental place on Calhoun to an island in the middle of Lake of the Isles. Being who we are, we rode all the way up to Isles, to see if we could swim out to the island, saving the time it would take to rent a boat and paddle. Bad idea, no good route, icky water, and boats everywhere. So we rode back to Calhoun, rented a two man kayak, and Dean and I high-tailed it over to the island. I think it actually took us less time to do that paddle than we wasted trying to find a way to swim it! From Calhoun, we rode up to the bridge connecting Loring Park to the Sculpture garden, which led us to the finish down at Pepito's (due to a mistake in our clue however, it told us to go to "letito's", fortunately we knew better). We rolled into Pepito's about 6 hours after we started, and were the first team in, however within two minutes two other teams rolled in. I'd say that's pretty amazing, to have three teams finish a 6 hour race within 2 minutes of each other!

It was one heck of a good time, and I'm already looking forward to next year. A huge thanks you to Amy and Kristen for putting in so much time making it happen.

Alright, on to the house. My boss told me to stay home at the end of last week, since I had done so much work in NJ the week prior. I'm not one to argue when told not to come to work, so I got in some time at home. Thursday I spent way too much time and money getting 4 more permits from the city. I had to get the electrical, plumbing, warm-air, and mechanical permits. I'm doing all of that work myself, so I also have to fill out affidavits for every permit stating I would not hire out that work. Lots of paperwork, and a check for $400 later, I had 4 permits.

I spent most of the rest of Thursday gathering supplies and funding a new Yacht purchase for the owners of Menard's and Home Depot. I did string a little wire up that afternoon, but I changed plan Friday and had to re-do all of it....

Friday I had great assistance. Both my Dad and Brother came over to help me out, and let me tell you, there were one heck of a huge help. My Dad spent his years growing up wiring houses as his Dad was an electrician. And Brian knows the electrical code quite well as he just took the MN state electricians test, and he's a licensed PE in electrical engineering. Needless to say, they know all the stuff I don't even understand about electricity. If you can't weld it, glue it, machine it, or put a wrench on it, I need to defer to those more knowledgeable than myself. Electrical is definitely one of those areas.

With their guidance, we decided to just put in a new breaker box out in the garage, then run our circuits from there. So covered a second monthly payment on the new Yacht for Mr. Home Depot and bought a bunch more supplies. eventually we did get it all in:

Here's the reason we needed another box, the existing one is just plain full:

That took the better part of Friday, as we had to run hard conduit all the way across the house, then pull #6 wire through it all. But I did get a bit more of the garage wiring in place. I had about half of it done before this, now I'd say it's about 80% done.

Sunday my Dad and I hit it again. This time we did all the outlets upstairs, laid out the interior wall plans, mounted the light cans upstairs and finished off most of the garage wiring. We also mounted the bathroom fan, and ran the wires for both the washer and dryer circuits in the new laundry room. We got quite a bit done, I think I should be able to finish it up this week, then get the first inspection. here's how the main room is looking:

Pat has also been moving along. He's got the roof half shingled, and he's been working on making all the cedar soffit. Probably the single best thing he got to do this weekend was back fill part of the foundation, so I could use the front door again Sunday!

I can't tell you how nice it is to not have to walk all the way around the house on each trip I need to make between the addition and the basement.

Otherwise the structure looks about the same, most of the work is going on with the roof and inside. The neighbors certainly were out in force walking by yesterday. That seems to be the hot thing to do one weekends in our neighborhood! I think they're almost as anxious as we are to see it finished, well probably not quite, but you get the idea.

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Tue, 30 Aug 2005 09:47:00 -0400
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Ok, I'm losing track of the days and I'm too lazy to go back and count. I did make two attempts to update the blog last week, but I lost the entries both times, got frustrated and gave up. So here I am a week later finally updating things.

It's been a tough week since I last wrote here. I've been going non-stop with the house. Pat took 5 days off to do some family stuff, so that gave me some time to hit it hard on the interior stuff, that's all I've done the last week. So let's take a magical journey back into the last week and see how much fun I've been having!

Last week Wednesday, Pat had a late night at work, so he didn't get to my house till about 8 pm. That was a little disappointing for me since he was going to frame up the interior walls for me before he left so that I could wire them. I knew he wouldn't have time to frame them that night and I also knew there was rain in the forecast. So I opted to have him install the windows instead. I figured I could frame the interior walls if need be, but installing windows that big wouldn't be fun alone and I wanted a dry space to work in. So by late Wednesday night, we had windows installed, and man do they look good. The space actually looks like a house now, not just an OSB box.

The neighbors also really like seeing it with windows, we've gotten quite a few comments on how nice the windows look. They're nice big windows, the two facing the street are 5' tall x 50" wide, and the two on the south side are 6' tall, 30" wide. We got lucky and scored them at Cannon Recovery for about half price (still new in the factory boxes). I love that place. It's hit and miss on inventory, but if you are doing new construction and have flexibility on sizes, you're bound to find a good deal on really high-end products.

From the inside, here's how the west wall looks:

Thursday came and I hit it hard, I mean really hard. Between the time I got home from work (3:30) and the time band practice started (7pm) I managed to get almost all of the interior walls framed up. Actually I ran out of studs at 7, so I didn't quite finish, but I had to quit. I got a couple blisters on my hand from the hammer, as Pat forgot to leave me his framing nail gun (dammit).

So there's our new closet, hallway and bathroom framed up. I still needed to add a couple more header boards, but that would wait for Friday when I could get to the store.

Friday I was glad we had windows, really, really glad. I took Friday off work so that I could focus on the house. I got to start my focusing right away as I woke up Friday morning about 6am to rain, hard rain. I went immediately out to the addition to see a large pool of standing water in front of our front door. The roof wasn't quite finished and I had water leaking in the ceiling of the kitchen again, so back up in the attic I went with buckets. Once I had buckets under all the drips there, I went outside. The pool in front of the door I just mentioned: I had to step in it to get out the door. I went up to my knees in water, which means it was about 24" deep! I went to work immediately trying to dig a drainage channel for the water as I didn't really want it all pooled up against the foundation. I finally got most of it drained, but it took a lot of dirt with it. This picture is pretty typical, you can see the line on the foundation where the dirt was back filled up to. The other side of the house is actually even worse.

I don't know how much rain we actually got, but the radio said about 2" in about an hour. That really reeked havoc on things. The driveway is about 12" higher than it was before as most of the sand ran in there. It buried one side of Pat's bobcat. Believe it or not, it's now been 5 days since this rain, and the driveway is still not dried out.

Here's how my back yard looked:

Pretty much a complete lake, and if you're wondering those are the new garage door panels sitting there half submerged. We really got the water that day. (side note, don't adjust the color settings on your monitor, that green house in the background is really that ugly!)

Trying to clean up after the rain really slowed me down. I spent the whole weekend wiring and plumbing the space, which meant about 100 trips per day between the new living room and the new garage (the plumbing and electrical are partially in the floor of the new space which can only be accessed in the ceiling of the garage). Every trip down, I had to trudge through about 6" of mud to get to the garage. You can imagine how much sand is inside our house these days. I didn't take any pictures of the wiring or plumbing yet as it's just not that photogenic. I think I'm just about ready for the electrical inspection this week, and I hope to be able to inspect the plumbing this week as well. I have all the PVC drain and vent lines in and part of the copper. The copper goes much faster for me though as I can almost sweat copper pipe in my sleep after how much brazing I do.

Pat did show up last night for a visit, after being gone for 5 days. He was pretty amazed at how much I had finished. I don't think he was expecting to see any framing, much less plumbing. I think I'm one of the few people who works at roughly the same pace he does.

well, that's all I feel like writing for now. I should have some more updates this week as inspections occur.

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Tue, 30 Aug 2005 15:51:00 -0400
Tue, 30 Aug 2005 15:51:00 -0400
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Ok, I may not have posted to this thing for a week, but I'm making up for it today. You're getting the full-on Bob Brown rant in addition to the usual house update material today.

So if any of you have tried to call my home or the business you may have noticed that you'll just be getting a busy signal right now, or if it does ring, you can't hear the other end. Well, I still have some repair work to do on the phone line to the house, it got cut during some grading, and I've just been so busy I haven't had time to deal with it. Besides, I have my cell phone, so I could still make calls. Well, I should say I had my cell phone until it became possesed by satan this weekend.

Yup, call me on there and you got about 30% odds of me being able to pick it up. The damn things just shuts off at random, it seems to shut off about 75% of the time when you close the cover, about 50% of the time when I answer a call, and 100% of the time when it's really inconvienent.

It's hard to complain about it though, I've had the same phone for 4 years now which as I understand it from the high-schoolers working at Best-Buy may be the world record. Appearantly they'er designed for about 1-2 years of service, I guess they just assume you'll either lose it by then, or have to get the new model with 26 million color display, ability to photocopy and fax, and built-in surgical impants in your ear and mouth for truly hands-free use.

It served me well, took lots of abuse and was simple and easy to use. I can see from the latest offerings they've taken care of getting anything like that again.

So I have a 2 year agreement with Verizon subject to an early termination fee of $1,000,000 (or something like that). All I need is a new phone, how hard could that be? right? So I go to my local verizon dealer and what luck, I qualify for the phone upgrade plan since I've had my phone more than two years (again, they seemed shocked someone would own a phone more than 2 years). So I peruse the offerings of phones there with the ridiculously low prices posted on big signs (which are actually only the price with a new 2 year contract, the real price is in tiny print at the bottom of the tag). The one I want is $59, or so they want you to think, it's actually $159 even with my big time upgrade bonus pricing (really makes me feel important that they reward my good customer status with pricing that's $100 higher than joe-smoe walking in off the street).

So I come to grips with the fact that I'm going to pay far more for this phone than it's worth (a fact I don't easily come to grips with, ask anyone who knows me). So I tell the flunky high-school kid to get me this particular phone, and he says he just needs to call into verizon to verify my status as eligable for the "upgrade price". He calls in and while on the phone the person on the other end kindly informs him that I need to "upgrade" my plan if I want the new phone. They don't offer my plan anymore and I can't get a new phone with an old plan.

hello?????

What the hell difference does the phone make? none.

It's just a complete scan to force you into a higher price plan. In my case $10 more per month. Now to make it worth my while, that extra $10 does buy me more minutes, and gives me free roaming. Neither of which I have any use for. The long and short of it is it's a big scam, a money making machine. And of course I'm free to cancel my contract for a mere $175 per line....

I think I'll go to the verizon store later again and give them some more hell. Probably won't buy anything, but I want to make thier lives as miserable as they make mine.

now where's my string with a tin can on each end...

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Re: Bonus Blog: rant rant rant
Bob- I FEEL your pain Bro! There isn't much worse than cell companies and their horseshit small-talk, backhanded, "read the fine print" offers. Okay, now that that's outta the way... listen to what we do and a way for your life to be MUCH better... i.e. happier! Forget the land line thing... let it go! Dump, your local/long distance service and throw your phones OUT! Go to Cingular and get a "Family" plan for you & Beth. While there, pick up 2 really good, solid [reliable] phones, sign up for 2 years and feel good about things again. BTW, in my opinion you cannot go wrong with Cingular as they just merged with ATT Wireless so between the 2 companies they have the most towers in the country... more towers=better coverage=fewer dropped calls/fewer moments of roaming/etc. Why? 1. Compared to landlines cell phones as a "do it all" phone are the way of the future and a real $$ saver in the end. 2. Amy and me have been landline-free for 2+ years now. 3. Why Cingular and not Verizon or some other provider? Easy... Cingular uses GSM technology [i.e. World Phone frequency]... it's a broader technology, less dependent on "where" you are in the USA [important for you, as you travel with regard to work] and... most folks [Amy and me too!] agree that the call quality is clearer and more 'clean' sounding. Verizon uses [and for some reason INSISTS on keeping old technology which will HAVE to be switched over sooner or later] CDMA... and while it's good when it's good, it's VERY dependent on location i.e. major metro areas. 4. The upsides and downsides... CDMA in the USA right now is getting hipper phones from the Euro and Asian manufacturers. As those companies see that the US providers are serious about staying with and changing over to GSM tech. we'll see the uber-cool phones over here like GSM'ers are getting in Asia and Europe. So that's a downside if you're into the Latest/Hippest in phones. The upside is... there are tons of great places to buy "unlocked" phones nowadays. What that means [if you don't know] is that after you get your new phone and contract with a GSM provider like Cingular [there are a few others in the States BUT I would seriously avoid them... for instance T-Mobile... very spotty service and lots of dropped calls] simply go to a reputable seller and buy an unlocked phone of your liking [of course making sure it uses your providers technology] and simply remove your SIM card from your existing GSM phone, plop it into your new phone[s] and you're good to go. That's the beauty of GSM tech. Also, another great thing is this... if you ever go to Europe, they don't support CDMA over there at all... BUT they do support GMS tech. so you simply buy a blank SIM card in the country you're in and plop it in your phone and you're NOT paying international rates to call even locally-say from Rome, Italy to Rome, Italy-on your phone which is interpreting those calls as long distance international on your American SIM card. A blank SIM runs generally $15-$30 dollars. It's all just so much nicer than messing with landlines and cell phones. I say consolidate! Last... for home use, grab a docking station that allows you to charge your phone while using it as a speaker phone [or with a headset] for incoming and outgoing calls. They run appx. $30. And another $45 for a good, solid Bluetooth earpiece [of course you need a Bluetooth-capable phone too so keep that in mind when shopping] for driving as well as NOT having to be connected to your phone with an earbud when you are talking on a headset, which fast becomes a PAIN. If you're down with doing all of this on the Net... a place Amy and me have had great experiences with for new contracts as well as outstanding service, discounts and pricing is "letstalk.com". For GSM unlocked phones... I'd suggest going to www.mobilecityonline.com for a great selection at great prices. Good luck Bro!
large fella
Tue, 30 Aug 2005 19:16:00 -0400



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Wed, 31 Aug 2005 16:34:00 -0400
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